German–Turkish Cooperation on Track.

The mission: Dismantle and assemble a new machine by first dismantling it at Silberhorn in Parsberg (Lupburg, Germany) and then putting it all back together again at Bosch in Bursa, Turkey, located approx. 75 km south of Istanbul.

No big deal: Silberhorn required two fitters/metalworkers and two electricians with relevant project experience in order to dismantle and reconstruct a new injection-nozzle manufacturing machine weighing just under 35 tons and measuring over 24 meters long, seven meters wide, and over four meters high. WIR GmbH was awarded the contract, not only because it’s a part of ROBUR, but because it specializes in such cross-border projects.

Dismantling the system and transporting it to Turkey went smoothly at the beginning of 2020. All the parts arrived safely in Bursa, and the flights for two WIR fitters to travel to Istanbul had already been booked. The two electricians required on site were to joined by the colleagues from TEC Turkey – everything was running according to plan and progressing as usual. But then came corona and the project stopped cold.

Restarting the project was delayed until October, when finally the colleagues flew to Turkey accompanied by two Silberhorn employees to complete assembly and supervise the commissioning of the machine. But then another previously unknown obstacle popped up that we could not have foreseen: based on the specifications provided by the end customer, Bosch, all employees involved in the project must have “lifting platform certification” in order to be able to carry out the necessary tasks while working at heights on the platform. Since this lifting platform certification is one of the standard skills required at WIR but not for our Turkish colleagues and we did not clearly know of this requirement in the run-up to the contract, the colleagues at TEC Turkey has to be trained and certified appropriately at short notice. We mastered this obstacle too – after all, flexibility and teamwork are ROBUR’s strengths.

Besides having to put together the machine, our work also included installing the safety infrastructure, taking care of all required electrical equipment, and aligning the housing and safety doors. We wrapped up reassembly work after three weeks on site, and the new machine was put into operation by Bosch.

Insertion u. Placement:
4-way HD pump house, control cabinet, reverse osmosis, floor pan.
Insertion u. Placement:
Multidip (fine cleaning plant), water treatment,

Assembly superstructures:
Railings, suction, piping.
Insertion & Placement:
4-fold robot deburring cell

Assembly superstructures:
Cable ducts, cable bridges, laying cables to d. individual modules, railings, pipelines.
  • Completing the plant with automatic robot loading, robot unloading with measuring cell
  • Connecting the individual modules to each other and to the main cabinet
  • Mechanical alignment of the individual modules
  • Connecting the media by customer (electricity, water, deionized water, cooling water, suction)
  • Commissioning
.
Contact

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Gabriele Hetzner

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Cristobal Lopez

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Digitalisation Industry

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Robotik

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Robotik

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Business Development

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Geschäftsführung

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Leiter Vertrieb

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Javier Amelivia

Managing Director / ROBUR WIND Europe

+34 649 180 735
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Tim Petersen

Managing Director / ROBUR WIND Baltics

+48 669 192 221
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Stefanie Weber

Human Ressources / ROBUR WIND

+49 421 399 87 470
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Jean-Philippe Enzer

Country Manager France

+33 6 59 21 82 10
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Ernesto Mora

Sales / ROBUR WIND Lateinamerika

+52 15 5 51 73 63 79
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Marc Bogenstahl

Director Business Development & Sales

+49 6201 503 100
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Stefan Stemmle

Prokurist / Senior Engineer

+49 6241 3093212
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Sascha Dilger

Projektleiter Waste Management / Entsorgung

+49 6241 3093213
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Maren Bögel

Assistenz der Geschäftsführung

+49 89 379090-22
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Rowan Doorduin

Training

+31 624 149 749
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Thomas Gröne

Geschäftsführung

+49 5424/2353-0
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Karsten Ott

Geschäftsführung

+49 9522 70893 0
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Marina Günther

Sales

+49 9522 70893 19
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